High-precision casting of aluminum alloy products
Manufacture of lightweight and durable aluminum castings with high dimensional accuracy and surface quality for various industries.
Metal casting to individual drawings
Production of complex aluminum parts by sand casting, permanent mold casting and die casting in compliance with all technical requirements.
Technological details of the product
We cast parts of any complexity with a guarantee of compliance with technical requirements.
Technological details of the product
We cast parts of any complexity with a guarantee of compliance with technical requirements.
Manufacture of lightweight and durable aluminum castings with high dimensional accuracy and excellent surface quality for use in various industries. The production process is based on advanced die casting and precision sand casting technologies, which ensures an optimal combination of strength and lightness of the finished products. High-quality aluminum alloys of the AK and AL series and foreign equivalents are used, guaranteeing mechanical characteristics and corrosion resistance.
The castings are used in the automotive industry (housing parts, brackets), the aerospace industry (mounting units, instrument housings), power engineering (heat exchangers) and mechanical engineering (gears, pump housings). Technological capabilities include: production of thin-walled castings (from 2 mm); casting of parts with complex geometry with minimal machining allowances; application of protective coatings; heat treatment to improve mechanical properties. Maximum casting dimensions are 1000×800×500 mm with a weight of up to 50 kg.
Key advantages of production: dimensional accuracy of grade 8–10 (ISO 8062); surface roughness Ra 3.2–6.3 µm; weight reduction of parts by 30–50% compared with steel equivalents; high repeatability of parameters (±0.1 mm per 100 mm); shorter production times thanks to minimal machining. Modern CNC equipment and computer simulation systems for casting processes ensure stable quality of every batch.
The full production cycle includes: 3D modeling and analysis of casting processes; manufacture of molds and tooling; casting; heat treatment; quality control (radiography, ultrasonic testing). Design refinement services are provided to optimize the casting technology. Finished products undergo 100% geometry inspection on coordinate measuring machines and can be supplied with machining to IT6–IT8 grades. Order lead time is from 15 working days depending on the complexity of the casting.
Why us? AES Machinery Engineering Group.
We are a team of experts with many years of experience in military equipment and innovative engineering.
Since 1958 we have accumulated unique experience in mechanical engineering, engineering and production. Today our expertise in creating educational and methodological systems is successfully combined with developing universal solutions for various industries.
A full cycle of services is offered: from design and development to the release of finished products.
Active introduction of additive technologies and digital solutions into production processes makes it possible to create complex parts and prototypes with high accuracy and in the shortest time.
Many years of experience allows us to develop universal solutions for various industries and to produce products of any complexity and scale.
