Cutting-edge technologies with a modern approach
Professional solutions for manufacturing metal products by casting, ensuring high accuracy and compliance with technical requirements.
High-precision casting with quality control
Our foundry combines proven methods and innovative solutions to create high-quality products.
Technological details of the product
A wide range of casting solutions for various industrial applications.
Technological details of the product
A wide range of casting solutions for various industrial applications.
The die casting machine produced by Almatyenergoservice LLP is equipped with an innovative energy-saving system based on a servo motor driving the hydraulic power unit pump. The control system activates the motor only when pressure needs to be supplied to the hydraulic cylinders, which significantly reduces energy consumption and extends equipment life. The digital control system of the pressing unit ensures the saving and instant recall of process parameters, speeding up changeover between different molds.
The equipment is designed for high-precision casting of aluminum castings of complex configuration. The process includes: designing 3D models in specialized CAD systems (Autodesk Inventor, MultFlow, SolidWorks); development and manufacture of molds; simulation of casting processes; die casting itself. The system ensures stable working fluid temperature and prevents overheating thanks to the optimal operating mode of the servo motor.
Key advantages: up to 40% reduction in energy consumption thanks to the intelligent servo motor control system; longer service life of hydraulic equipment; high accuracy in reproducing process parameters; shorter changeover time between different molds; multi-level protection and access control system. The use of modern CAD systems makes it possible to optimize the design of castings and minimize rejects.
The production cycle includes a full range of work from 3D modeling to serial production of castings. The company's specialists develop process tooling and carry out computer simulation of casting processes to ensure high product quality. The equipment makes it possible to produce complex thin-walled castings with high dimensional accuracy and surface quality. All process parameters are controlled by the digital control system and archived for subsequent analysis.